Replacing a leaking IBC tote valve

A dripping valve is the most common IBC problem. The steps for replacing one, and the safety points to check first.

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Valves are the part of a tote that wears out first. Replacing one is usually straightforward, but take care with what the tote held.

Before you start

Check the safety data sheet for the previous contents and wear suitable protection.
Drain the tote fully and catch any residue.
Photograph and measure the old valve so the replacement matches the bottle’s thread.

Remove any outlet cap or adapter.
Unscrew the valve from the bottle outlet; some valves use a retaining nut.
Clean the bottle’s outlet thread and seat.
Fit the new gasket, then the new valve, tightening to the maker’s guidance.
Fill with a little water and check for leaks before returning the tote to service.

If the bottle around the outlet is cracked, a new valve won’t fix it; the tote may need rebottling or recycling.